Avoid unplanned downtime, automate quality inspections, and empower your workforce with strategic insights. From processing raw material to delivering finished products, transform every stage of your manufacturing process with real-time, edge-ready vision AI.
Customers across the board are solving complex challenges and driving meaningful impact.
Automotive customer:
$0 million
Saved by automatically detecting defects on the production line
Logistics & freight company:
0%
Less time spent manually tracking shipping inventory
Building materials supplier:
0%
Lower customer return rate with improved product quality
Achieve immediate, organization-wide results
Accelerate AI deployment and solve complex challenges across the value chain.
Avoid jams and increase efficiency
Automatically identify bottlenecks, misaligned items, wrong sized items, and other issues that would cause jams or damage machinery.
Automate quality inspections
Detect imperfections, such as cracks, dents, surface anomalies, missing components, or variations in color, texture, and size in raw materials or finished goods.
Guide and optimize processes
Control machinery, guide robots, assist employees with process execution. Measure cycle times, gain real-time visibility, and identify areas to improve factory layout.
Predict maintenance, avoid downtime
Monitor equipment status, detect performance anomalies, or catch foreign objects in machinery. Proactively schedule maintenance and reduce downtime.
Understand inventory levels
Optimize supply chain operations by tracking inventory levels of materials and finished products. Improve inventory accuracy and get alerts when stock is low.
Improve safety compliance
Identify unsafe equipment, hazardous material in workspaces, gas leaks, and people in red zones. Avoid accidents and improve regulatory compliance.
Automate processes across your business
Streamline your entire production process, whether it’s grading raw materials, avoiding unplanned downtime, or verifying packaging integrity.
Material inspection
Grade raw material quality
Measure size and volume
Count and sort items
Production
Detect jams and bottlenecks
Measure cycle times
Identify process anomalies
Quality control
Automate visual inspections
Analyze size, color, textures
Detect missing components
Packaging
Identify packaging damage
Count items in cartons
Find misaligned labels
Distribution
Track inventory levels
Scan and trace labels
Optimize warehouse usage
Maintenance
Predict equipment maintenance
Automate safety checks
Detect objects in machinery
Safety & compliance
Monitor health hazards
Track safety procedures
Identify people in zones
Workforce
Track busy periods & areas
Optimize facility layout
Monitor process execution
CASE STUDY
Improved quality at the largest maker of drywall products
With a network of over 50 manufacturing sites, USG sought to improve quality control and avoid unplanned downtime in their drywall manufacturing process.
The company used Roboflow to develop and deploy several vision AI systems. One system evaluates the quality of drywall products and helps operators improve consistency across sites. Another system detects misaligned items and automatically reroutes them or pauses the production line when an issue is detected.
By deploying these edge-optimized AI systems, USG has empowered their team with better insights and avoided issues that would have caused costly downtime.
“The vision AI solutions we developed with Roboflow have been a core component of connecting our teams and unlocking their ability to communicate.”
Lou Stocco Director of Manufacturing, Advanced Analytics
CASE STUDY
Predicting maintenance and avoiding expensive downtime
A major steel producer faced a significant challenge: As the performance of industrial rock crushers degraded, they caused blockages and damaged downstream equipment, resulting in millions of dollars in lost productivity.
To combat this, the company implemented a vision AI solution built with Roboflow. This innovative system uses a specialized vision model to measure the dimensions of hundreds of millions of rocks each week and monitor jaw crusher performance.
By analyzing trends in rock size over time, the team can now detect subtle changes in jaw crusher performance. This crucial data allows them to proactively schedule maintenance, eliminating unexpected breakdowns and preventing massive financial losses.
Build vision-powered workflows to control machinery, trigger alerts, update databases, and connect to enterprise management systems via standard protocols like MQTT, OPC-UA, REST APIs, and webhooks.
Insights
Visual intelligence across all lines and facilities
Transform data from hundreds of camera feeds into real-time, actionable insights.
One dashboard, all insights: See key production metrics across lines and facilities in one console.
React in real time: Monitor detections—by type, line, or location—and trigger alerts to resolve issues immediately.
Analyze and adapt: Alleviate recurring issues and predict future needs with consolidated, historical detection logs.
Deploy AI wherever you need
Run on the platform of your choice – from air-gapped servers to cloud-connected cameras in your facility.
At the edge
Use our pre-built devices or bring your own. Ideal for vehicles or facilities without internet connectivity.
In the cloud
Leverage your existing cloud infrastructure or easily deploy with our hosted API.
High-performance inference
Perform thousands of inferences per minute and keep up with fast-faced production.
START TODAY
Speak with an AI expert
Our team will help you start solving business problems on the first call.
Ask us about
Solution architecting
Live demonstration
Pricing and specifications
Feasibility assessment
Message sent!
To pair you with the most relevant AI expert, please complete the next short form.
Oops! Something went wrong while submitting the form.
