PPE Detection AI

Add a real-time safety layer to every zone with vision AI for PPE detection. Built for the operations where one worker under a suspended load without a hard hat, welder without eye protection, or crew member unclipped on a leading edge can mean a recordable, a citation, or the incident every safety program exists to prevent. Whether you're running plants, construction sites, substations, or terminals, Roboflow extends your safety team's sight to every zone on every shift, with rules that match how your site actually works.

PPE Compliance Detection:

• Detect hard hats, hi-vis vests, safety glasses, gloves, hearing protection, and face shields in real time across work zones
• Verify fall protection harnesses and connections in elevated work areas
• Hold detection accuracy through rain gear, winter layers, crowded frames, and day-to-night lighting swings

Zones, Alerts, and Coaching:

• Apply different PPE rules to different zones, so the requirements at the gate, the crane pick, and the grinding bay each get enforced as written
• Alert supervisors and zone displays in real time when a gap appears, while there's still time to fix it
• Trend compliance by area, shift, and contractor to focus coaching where the leading indicators point

Privacy, Sites, and Systems Integration:

• Detect PPE, not identities: models flag missing equipment without facial recognition, and video can process at the edge so footage stays on site
• Feed events into EHS platforms like Intelex and Cority, access control systems, and site alerting through REST, MQTT, and webhooks
• Keep an event history with imagery that supports safety observations, toolbox talks, and OSHA program documentation

Bring intelligence to every zone today. Stop PPE gaps from becoming recordables, citations, or worse.

‍

More About PPE Detection

What is PPE detection with Vision AI?

PPE detection with vision AI uses computer vision models to verify that required personal protective equipment is present and worn in the zones that require it: hard hats, hi-vis vests, safety glasses, gloves, hearing protection, face shields, and fall protection harnesses. Models trained on your actual site imagery apply your zone rules in real time, alert when a gap appears, and build the compliance trends that turn safety observations into leading indicators, supporting OSHA PPE requirements and ISO 45001 programs.

Can Vision AI detect PPE reliably outdoors, at night, and in bad weather?

Real sites are the hard case: rain gear covering hi-vis, winter layers changing silhouettes, hard hats mixed with bump caps and hoods, crowded frames where workers overlap, and lighting that swings from noon glare to sodium lamps. Deep-learning models trained on your site's actual conditions learn what compliance looks like on your crews in your weather, distinguish look-alike equipment, and hold accuracy across seasons and shifts, with zone rules that account for where each requirement actually applies.

Does PPE detection support OSHA and ISO 45001 programs?

Yes. Roboflow detection can run as documented monitoring that supports OSHA PPE requirements (29 CFR 1910.132 for general industry, 1926 Subpart E for construction) and ISO 45001 safety management systems, generating the observation records, compliance trends, and event documentation safety programs run on. Roboflow is the detection engine; your EHS team owns policies, zone rules, and response procedures, and detection supplements your safety program rather than substituting for it.

Does PPE detection require identifying individual workers?

No. Models detect equipment presence, not identities: the event is a missing hard hat in a zone, not a name, and no facial recognition is involved. Video can process at the edge so footage stays on site, events carry imagery only as your policies allow, and access to event history follows your own retention and privacy rules. That architecture keeps the program aligned with worker privacy expectations and works council requirements while still giving supervisors the real-time signal that matters.

‍