Ergonomics Assessment AI

Measure posture, lifting, reaching, and repetitive motion at every station, from the cameras you already have.

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A warehouse worker lifts a box with AI posture analysis overlaid, showing 'high risk' due to 'trunk_flexion 62°' and 'lift_below_knee'.

Ergonomics Assessment AI for the Toughest Warehouses, Lines, and Loading Docks

Deploy Anywhere, Run Everywhere
Run ergonomics assessment on the cameras over your stations, docks, and pick areas, on the edge, on-prem, in your VPC, or via API.
One Platform, Full Adoption
Tools every safety and operations team can adopt, from EHS managers and ergonomists to site leads and industrial engineers, no separate ML team required.
Secure, Compliant, and Audit-Ready
Data stays safe with SOC 2 Type II compliance, encrypted data, and an uptime SLA, with every assessment stored by station, task, and shift.

“The vision AI solutions we developed with Roboflow have been a core component of connecting our teams and unlocking their ability to collaborate.”

Lou Stocco

Director of Manufacturing Advanced Analytics, USG

Read the full story See customer stories

Talk to a Vision AI engineer who's shipped in workplace safety.

Bring us your toughest ergonomics problem and we'll map a working solution.

Ask us about:

Solution architecture that fits your stations, cameras, and ergonomics program
A live demo on footage from your own workstations
Deployment options: edge, on-prem, air-gapped, or VPC
ROI modeling against strain injuries, lost workdays, workers' compensation costs, and turnover

Over 16,000 organizations build with Roboflow.

Rivian
Pella
Chobani
USG Corporation
BNSF Railway
American Woodmark

Start where you are

Vision AI is transforming businesses

Customers across the board are solving complex challenges and driving meaningful impact.

Automotive customer
$10 million
Saved by automatically detecting defects on the production line
Logistics & freight company
90%
Less time spent manually tracking shipping inventory
Building materials supplier
60%
Lower customer return rate with improved product quality

Assess Every Task, from the First Pick to the Last Pallet

Bring real-time intelligence to every workstation with Roboflow vision AI for ergonomics assessment. Built for warehouses, bottling and packaging lines, and distribution centers where the awkward lift potentially happens hundreds of times a shift, and a strain injury is the first sign a task needed redesign.

Measure posture and motion:

Track body keypoints on every worker in view with pose estimation, using models like RF-DETR Keypoint.
Measure trunk, neck, shoulder, and knee angles, and score them against the posture thresholds your team uses, such as REBA or RULA.
Flag bending under load, twisting while lifting, and reaches overhead or far from the body.

Find the highest-risk tasks:

Count repetitions per task and per shift to spot repetitive motion at each station.
Rank stations, tasks, and shifts by posture risk, so ergonomists start with the jobs that matter most.
Pair posture data with action recognition to tie each risky posture to the task being done.

Redesign and verify:

Compare posture scores before and after a change to the workstation, conveyor height, or pallet layout.
Send findings to EHS dashboards and alert supervisors over Slack, email, or text.
Run ergonomics alongside PPE detection and EHS monitoring on the same cameras.

Bring intelligence to every task today. Stop awkward lifts and repetitive strain from becoming injuries, lost workdays, and turnover.

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Frequently asked questions

What is ergonomics assessment AI?

Ergonomics assessment AI uses the cameras over workstations and a pose estimation computer vision model (opens in a new tab) to find each worker's body keypoints, measure joint angles and repetitions, and score how risky each task is, continuously instead of during an occasional observation. It works alongside EHS monitoring and SOP compliance monitoring.

Can it score postures with REBA or RULA?

Yes. Pose keypoints give the joint angles those methods use, and a Workflow scores each posture against the thresholds your ergonomists choose. Scores are tracked by station, task, and shift, so the team sees where risk is highest and whether a fix worked.

Do we need special cameras or wearables?

No. Pose estimation runs on the IP and security cameras already mounted over most stations, with nothing for workers to wear.

How is worker privacy handled?

Ergonomics assessment looks at body posture, not identity. Results are reported by station, task, and shift, people can be blurred in saved images, and running on the edge or on-prem keeps video inside your facility. Roboflow serves as the measurement engine, and your EHS team owns the risk thresholds, the findings, and the changes.

Can it integrate with our EHS and safety systems?

Yes. Roboflow sends posture scores, repetition counts, and clips over REST (opens in a new tab) or MQTT, or writes them to a database, so findings land in EHS, safety management, and reporting tools.

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Ergonomics Assessment AI