Warehouse Digital Twin AI

Turn the cameras you already have into a live map of the building: where inventory sits, which locations are full or empty, where forklifts and people are, and which dock doors are busy, updated in real time.

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Warehouse Digital Twin AI for the Toughest Distribution Centers, 3PLs, and Manufacturing Warehouses

Deploy Anywhere, Run Everywhere
Run a warehouse digital twin on ceiling, aisle, dock, and forklift-mounted cameras on the edge, on-prem, in your VPC, or via API.
One Platform, Full Adoption
Tools every warehouse team can adopt, from site leaders to inventory control, no separate ML team required.
Secure, Compliant, and Audit-Ready
Data stays safe with SOC 2 Type II compliance, encrypted data, HIPAA compliance, and an uptime SLA.

“Achieving positive results using AI in a lab environment is easy, but the real challenge comes when scaling the solution across a network like ours without disrupting day-to-day operations. Our partnership with Roboflow is allowing us to do just that.”

Asim Ghanchi

AVP of Technology, BNSF

Read the full story See customer stories

Talk to a Vision AI engineer who's shipped in warehousing and logistics.

Bring us your toughest warehouse digital twin problem and we'll map a working solution.

Ask us about:

Solution architecture that fits your WMS, WCS, and facility layout
A live demo on your own warehouse camera footage
Deployment options: edge, on-prem, air-gapped, VPC, or on the camera network and forklift cameras your site already runs
ROI modeling against search time for lost pallets, cycle count labor, dock congestion, and forklift near misses

Over 16,000 organizations build with Roboflow.

Rivian
Pella
Chobani
USG Corporation
BNSF Railway
American Woodmark

Start where you are

Vision AI is transforming businesses

Customers across the board are solving complex challenges and driving meaningful impact.

Automotive customer
$10 million
Saved by automatically detecting defects on the production line
Logistics & freight company
90%
Less time spent manually tracking shipping inventory
Building materials supplier
60%
Lower customer return rate with improved product quality

See the Whole Warehouse Live, from the Receiving Dock to the Last Rack Position

Bring real-time intelligence to the whole building with Roboflow Vision AI for a warehouse digital twin. Built for distribution centers where the WMS says a pallet is in a location it is not, where managers walk the floor to see which doors are busy, and where congestion and near misses only show up after the fact.

Inventory and locations:

Detect pallets and cases in rack positions and floor locations and mark each location as full, partial, or empty on the map.
Update the location of a pallet when a forklift puts it away or moves it, with an image of the move.
Flag mismatches between the WMS record and what the camera sees, feeding inventory cycle counting.

Vehicles, people, and flow:

Place forklifts, reach trucks, AGVs, and people on the live map from ceiling and aisle cameras.
Show congestion, travel paths, and dwell by zone and hour so engineers can fix layout and slotting.
Alert on pedestrians in vehicle-only aisles and near misses between forklifts and people, next to forklift detection.

Docks and staging:

Show which dock doors have a trailer, which are loading or unloading, and which are idle.
Track staging lanes filling and clearing, and flag freight past its cutoff.
Feed door and lane status to the yard management system so the next trailer is called at the right time.

Bring intelligence to every square foot of the warehouse today. Stop lost pallets, blind spots, and congestion from becoming missed shipments and incidents.

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Frequently asked questions

What is a warehouse digital twin with Vision AI?

A warehouse digital twin with Vision AI uses ceiling, aisle, dock, and forklift cameras and a trained computer vision model (opens in a new tab) to build a live map of the building: rack and floor location occupancy, pallet movements, forklift and people positions, dock door status, and staging lanes. The map updates in real time and every change has an image behind it. It connects inventory cycle counting, forklift detection, pallet tracking, and dock safety monitoring in one view.

Can Vision AI keep inventory locations accurate across a large building?

Yes. Cameras on the ceiling, in aisles, and on forklifts see put-aways, moves, and picks as they happen, and a model trained on your own racks and pallets marks each location full, partial, or empty and reads pallet labels where they face the camera. Each change updates the map with an image, so the twin stays current between cycle counts and shows exactly where the WMS and the floor disagree.

Does a warehouse digital twin support ISO 45001 and OSHA forklift programs?

A warehouse digital twin supports the safety programs of ISO 45001 (the occupational health and safety management system standard) and OSHA 29 CFR 1910.178 (the US standard for powered industrial trucks) with records of pedestrian and forklift interactions, and supports ISO 9001 (the quality management system standard) and inventory accuracy audits with image-backed location records.

Roboflow serves as the perception engine, and your operations, inventory, and EHS teams own the map rules, alerts, and processes.

Can it integrate with our WMS, WCS, and BI tools?

Yes. Roboflow sends location, vehicle, and door events over REST (opens in a new tab) or MQTT, or writes them to a database, so they feed WMS and WCS platforms such as Manhattan, Blue Yonder, SAP EWM, and Körber, and BI and digital twin platforms such as Power BI, Tableau, and NVIDIA Omniverse. Alerts can go to supervisor tablets and dock displays.

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Warehouse Digital Twin AI